2012 ANNUAL REPORT
            
            
              
                23
              
            
            
              state-of-the-art facility features latest-
            
            
              generation quality control systems, fully
            
            
              automated conveyer assembly lines, and
            
            
              the first fully robotic paint shop in the
            
            
              Middle East and North Africa.
            
            
              Prima can now accommodate the
            
            
              simultaneous assembly of different brands
            
            
              and models including Hyundai and Geely
            
            
              passenger cars and Mitsubishi Canter com-
            
            
              mercial vehicle cabins. The Prima manufac-
            
            
              turing workforce, which includes more than
            
            
              1,000 employees, works two shifts over 19
            
            
              hours each day. The facility’s maximum an-
            
            
              nual capacity now stands at c.60,000-70,000
            
            
              units following the plant overhaul.
            
            
              Prior to the completion of the factory
            
            
              overhaul at the end of September 2012,
            
            
              the Prima plant had produced more than
            
            
              210,000 Hyundai passenger cars (Excel,
            
            
              Accent, Sonata and Verna models) since
            
            
              its establishment in 1994.
            
            
              2012 Business Review
            
            
              
                Egypt
              
            
            
              • GB Auto’s market share of 28.9% in
            
            
              FY12 is more than 10 percentage
            
            
              points higher than that of its nearest
            
            
              competitor on a YTD basis.
            
            
              • Sharp supply constraints — particularly
            
            
              on high-demand models including
            
            
              Hyundai Elantra and Accent —
            
            
              throughout 3Q12 and into 4Q12
            
            
              dampened unit sales, which in turn put
            
            
              pressure on revenue and gross profit for
            
            
              this segment on a full-year basis.
            
            
              • The shift in sales mix in favor of CKD
            
            
              models in the second half reflects
            
            
              supply constraints on popular CBU
            
            
              models and the natural result of
            
            
              consumers being drawn to the more-
            
            
              approachable pricing on CKD in times
            
            
              of economic difficulty. This has the
            
            
              beneficial effect of improving margins
            
            
              for the Egyptian passenger car division.
            
            
              • Rising high-margin After-Sales
            
            
              revenues reflect strong performance
            
            
              by the completion of our After-Sales
            
            
              network expansion in 2012; the final
            
            
              pillar of the expansion (the Cairo
            
            
              Ring Road facility) will have its official
            
            
              opening in June 2013.
            
            
              • Geely sales began in the fourth quarter
            
            
              following the mid-October launch of
            
            
              the Emgrand7, with the vehicle warmly
            
            
              greeted in the market and 306 units
            
            
              sold; more than 80% of those sales took
            
            
              place in December.
            
            
              • Management anticipates steady growth
            
            
              in Geely sales throughout 2013 as
            
            
              the company begins full commercial
            
            
              assembly operations in late 1Q13 to
            
            
              maximize use of capacity at the newly
            
            
              renovated Prima facility. Alongside
            
            
              CBU activities, the CKD sales will
            
            
              enhance the product offering and
            
            
              pricing mix on this potentially strong-
            
            
              selling brand.
            
            
              • The weakening of the Japanese yen
            
            
              will see the resumption of Mazda sales
            
            
              towards 2H13 as this well-regarded
            
            
              brand becomes more price-competitive
            
            
              in the local market. As we have noted
            
            
              since we began working with Mazda
            
            
              again in 2010, we anticipate that once the
            
            
              price point is approachable, Mazda sales
            
            
              will perform quite well in this market.
            
            
              • Management expects that 2013 will
            
            
              see the company maintaining its
            
            
              leading market position, although
            
            
              the fallout from devaluation of the
            
            
              Egyptian pound will likely see unit
            
            
              sales dropping significantly market-
            
            
              wide, particularly in the CBU segment.
            
            
              On the other hand, management
            
            
              anticipates higher margins as the
            
            
              product-mix shifts to higher-margin
            
            
              CKD sales.
            
            
              
                Iraq
              
            
            
              • One-off supply constraints in 3Q12
            
            
              dampened full-year unit sales, but had
            
            
              been addressed in 4Q12 and improved
            
            
              supplies are secured going forward,
            
            
              with a 30% rise in allocation for 2013.
            
            
              • Gross profit for this segment was up in
            
            
              FY12, although management does not
            
            
              expect that this growth rate will prove
            
            
              to be sustainable.
            
            
              • Iraq witnessed record margins in FY12
            
            
              despite a slight drop in unit sales.
            
            
              • On the After-Sales front, management
            
            
              continues a measured expansion of the
            
            
              service center network and consumer
            
            
              education programs.
            
            
              • Sales of vehicles through our Iraqi
            
            
              operations are made in Iraqi dinars,
            
            
              which are easily convertible and
            
            
              closely tied to the US dollar, providing
            
            
              an important buffer to currency
            
            
              pressures in our home market of
            
            
              Egypt.
            
            
              6,640
            
            
              11,344
            
            
              41,238
            
            
              25,010
            
            
              20,305
            
            
              6,072.3
            
            
              5,741.9
            
            
              3,675.4
            
            
              2,893.1
            
            
              5,383.0
            
            
              Segmentation of the Egyptian
            
            
              Passenger Car Market
            
            
              (Units Sold and % Market Share as of
            
            
              Year-End 2012)
            
            
              Revenues by Year
            
            
              (LE Million)
            
            
              Hyundai
            
            
              Chevrolet
            
            
              Kia
            
            
              Renault
            
            
              Toyota
            
            
              ‘08
            
            
              (28.6%)
            
            
              (17.4%)
            
            
              (14.1%)
            
            
              (7.9%)
            
            
              (4.6%)
            
            
              ‘10
            
            
              ‘09
            
            
              ‘11 ‘12
            
            
              30,555
            
            
              20,963
            
            
              27,501
            
            
              14,145
            
            
              51,924
            
            
              50,103
            
            
              43,982
            
            
              17,749
            
            
              21,599
            
            
              22,439
            
            
              GB Auto Sales Volume Across
            
            
              All Brands and Markets
            
            
              (Vehicle Units)
            
            
              ‘08
            
            
              CKD
            
            
              CBU
            
            
              ‘10
            
            
              ‘09
            
            
              ‘11 ‘12
            
            
              Source: Automotive Marketing Information Council (AMIC).
            
            
              Please note that AMIC figures are based on individual
            
            
              companies willingly contributing/reporting their sales and that
            
            
              GB Auto cannot check the full accuracy of these or guarantee
            
            
              that all companies operating in Egypt report to AMIC.